Complex processing of starch-containing raw materials (corn, wheat, soybeans, etc.)

Company "BTS ENGINEERING" offers a technology for deep (complex) grain processing.

Integrated grain processing involves

• Increase in the range of products: cereals, cake, germ, bran, oils, etc.
• Reducing energy consumption and resources for the production of alcohol (parts of the grain that do not contain sugar for the production of alcohol do not participate in the technological process)
• Improving the quality indicators of alcohol, reducing impurities in the fermentation process.

For corn:

• Embryo processing line with the production of corn oil and cake, extraction of cake, refining, deodorization and winterization of corn oil;
• Protein and vitamin concentrate line;
• A line for the production of dry starch and glucose-fructose syrups with the processing of group A and B starches into syrups, and group starch and pentosans into bioethanol;
• Bioethanol production line, including:
  • enzymatic liquefaction of starch and its saccharification (temperature 65 ... 95 ˚С);
  • obtaining industrial yeast;
  • fermentation of wort and getting a mature alcoholic mash;
  • distillation from mature alcohol brew and obtaining raw alcohol with a volumetric strength of 88%;
  • absolutization of crude alcohol using molecular sieves as an absorber;
  • distillery stillage is sent to the production of protein-vitamin concentrate.

For wheat:

Line for obtaining "vital gluten" or wheat gluten, and then - according to the corn processing scheme;

For both schemes of processing various types of raw materials (corn /wheat), you need:

• Technological boiler house, heat carrier operating on natural gas, fuel oil or solid fuel. With a significant mass consumption of steam, it is rational to build on a boiler house with a cogeneration unit for its own generation of electrical energy;
• Warehouses for raw materials and finished products with an acceptance /shipment station by rail or road;
• Cooling system of technological devices;
• Biological treatment facilities for the disposal of household and industrial wastewater;
• Industrial water supply system with nodes for intake, preparation and transportation of water;
• CIP-washing system for technological equipment;
• Fossil fuel supply and combustion products utilization systems;
• Power supply system, including the plant's own cogeneration facilities;
• System of automatic control, signaling and control of technological cycles.